China Tig Soudure Manufacturer & Manufacturers

Next-Generation Industrial PTA & Laser Cladding Systems: Pioneering Wear-Resistant Solutions for Global Heavy Industry

Advanced Precision Cladding & Welding Machinery

Explore our flagship lineup of industrial-grade plasma transferred arc (PTAW) and state-of-the-art laser cladding systems engineered for extreme surface durability.

China Laser cladding equipment for hydraulic rod Supplier, Factory

China Laser cladding equipment for hydraulic rod Supplier, Factory

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High-Quality DYY-LC501 Laser Cladding & PTA Cladding Machine

High-Quality DYY-LC501 Laser Cladding & PTA Cladding Machine for Shaft Repair and Cylindrical Components Manufacturer, Supplier

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High-Quality Powder feeder for PTAW & Laser Cladding

High-Quality Powder feeder for PTAW & Laser Cladding Suppliers, Factories

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Custom Plasma Bore Welding Torch DNPT16018-HQ

Custom Plasma Bore Welding Torch DNPT16018-HQ Supplier, Suppliers

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High-Quality Plasma Surfacing Torch 300

High-Quality Independently Research And Develop Plasma Surfacing Torch 300 Supplier, Factory

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China Intelligent EDM cladding repair machine ——ESD-9100

China Intelligent EDM cladding repair machine ——ESD-9100 Manufacturer, Factories

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China DLG-NC401 Automatic screw welding machine

China DLG-NC401 Automatic screw welding machine Manufacturer, Suppliers

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DYY-LC501 Hydraulic rod automatic plasma cladding machine

High-Quality DYY-LC501 Hydraulic rod automatic plasma cladding machine Suppliers, Factories

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Shanghai Duomu Factory Floor

A Decade of Additive Manufacturing & Surface Modification Leadership

As a prominent China Tig Soudure Manufacturer and pioneer in thermal surfacing, Shanghai Duomu has been a leading manufacturer and exporter of PTA cladding machines and Laser cladding machines for more than ten years with a strong technical background. Our corporate philosophy centers around engineering reliable metallurgical bonds that prevent premature component wear, cut operational downtime, and boost energy efficiency across major global sectors.

By blending traditional TIG (Soudure TIG) principles with advanced automated Plasma Transferred Arc (PTAW) and laser fusion technologies, we enable high-integrity surfacing of premium wear-resistant alloys. From heavy mining operations to aerospace assemblies, our systems are built to withstand the harshest mechanical conditions.

Independently Designed Power Systems & Precise Dilution Control

Shanghai Duomu houses an independent R&D team, which develops, produces and sells plasma cladding machine equipment. The welding machine has stable performance and can maintain efficient long-term operation. In addition, the laser cladding equipment sold by the company can effectively support large-scale remanufacturing projects. We have mature technological means to provide complete sets of industrial equipment solutions.

Our research focuses heavily on minimizing the heat-affected zone (HAZ) and regulating dilution rates during cladding operations. By controlling powder feed consistency and beam dynamics, we guarantee superior hardness retention in overlay alloys—ensuring that carbide-rich deposits maintain full hardness right from the fusion line without excessive substrate dilution.

Duomu R&D Center and Laboratories

The Evolution of Tig Soudure and Cladding Engineering

From manual weld overlay techniques to robotic multi-axis laser deposition, our core R&D continues to push the boundaries of materials science.

Automated Low-Dilution PTAW

Integrating micro-gap arc dynamics with precise powder delivery systems to restrict dilution rates to under 5%. Ideal for cobalt and nickel-based superalloy overlays on highly stressed industrial parts.

Multi-Axis Robotic Kinematics

Coupling high-precision industrial robotic arms with real-time laser profiling to execute complicated 3D geometries, such as screw flights, turbine blades, and intricate inner bores.

Closed-Loop Sensor Feedback

Employing high-speed thermal vision and optical pyrometers to dynamically scale power output, matching temperature requirements to prevent thermal distortion and localized cracking.

10+
Years Industry Expertise
350+
Global Commissioned Systems
<5%
Guaranteed Dilution Rate
100%
Independent Core R&D

Cross-Industry Material Surface Enhancements

At present, the company's products have penetrated into many fields such as aerospace military industry, nuclear power, petrochemical industry, coal mines, metallurgy and forging, agriculture, water conservancy and electric power, etc.

Agricultural machinery application

agricultural machinery

Extending the lifespan of soil-engaging tools, tillage disks, and subsoiler points using PTA tungsten carbide overlays.

Aerospace military industry application

Aerospace military industry

High-precision cladding of jet engine blades, actuator rods, and specialty aviation components with superalloys.

Petroleum machinery application

petroleum machinery

Hardfacing drill collars, stabilizer bands, and mud pump liners to withstand severe abrasive deep-hole environments.

Metallurgy casting application

Metallurgy casting

Restoring mill rolls, continuous caster rollers, and extrusion dies subjected to severe thermal fatigue and high pressures.

Supply Chain Resilience & Customization Capacity

How Shanghai Duomu pairs manufacturing capacity with custom technological designs to deliver global cost advantages.

In the modern manufacturing landscape, reliability relies on both component quality and supply chain resilience. Operating from our central facility in Shanghai, Duomu manages a streamlined ecosystem spanning material procurement, automated assembly, CNC programming, and comprehensive Quality Assurance tests. By localizing our supply chain for core components (except precision optical and sensor units), we shield our partners from geopolitical market fluctuations and keep delivery lead times highly competitive.

We can provide customized equipment, automatic laser cladding equipment, automatic plasma cladding equipment, intelligent robot cladding equipment, etc. according to customers' requirements, including special equipment in the industry, such as hydraulic rod cladding machine, pick cladding machine, valve cladding machine, etc. This customization capability allows us to adjust system dimensions, torch designs, and feeding mechanisms to match the specific steel grades, shaft sizes, and hardfacing alloys required by each operation.

Optimized Metallurgical Chemistry:

Our technical engineers formulate alloy powder parameter maps that match thermal expansion profiles, eliminating structural micro-cracks at the fusion line.

Advanced Thermal Management:

Incorporating programmable induction pre-heaters and post-clad heat treatments to guarantee structural uniformity on thick-walled structures.

Custom Automated Machinery Catalogs

Explore our custom-built specialized machinery designs engineered for targeted heavy-industry components.

plasma powder surfacing machine DML-V03CD

plasma powder surfacing machine DML-V03CD

Specifically designed for valve disk overlays and high-volume, wear-resistant flat surfacing applications.

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integrated multifunctional plasma powder welding machine

integrated multifunctional plasma powder welding

An all-in-one system configured to support multiple torch geometries and complex surfacing contours.

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multifunctional plasma powder welding machine

multifunctional plasma powder welding machine (DML)

Equipped with high-precision CNC controllers to regulate arc voltage and ensure deposit uniformity.

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Laser cladding machine for blades

Laser cladding machine for blades

Tailored for gas turbine blades, using fine fiber lasers to execute high-density coatings with minimal heat input.

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Ball Valve Automated Welding Equipment DQF-LC602

Ball Valve Automated Welding Equipment DQF-LC602

Automated rotation and indexing equipment designed to hardface spherical industrial valve balls.

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Laser hardening robot

Laser hardening robot

Combines robotic mobility with laser heat treatment optics to selectively harden high-wear zones.

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Proven Performance in Extreme Environments

See how industrial facilities around the world leverage our specialized cladding equipment to optimize their operations.

"The PTA Welding Valve Application Guide is not just a process choice for valve manufacturers facing high wear, high corrosion, and high-temperature erosion working conditions, but also a key path to improving product competitiveness. As industries such as petrochemical, ..."

Valve Cladding Study
Valve Hardfacing Petrochemical Applications

"In industries such as mining, cement, power generation, steelmaking, chemical processing, and biomass energy, screw conveyors are often regarded as auxiliary equipment. However, maintenance data shows that they are among the most frequent causes of unplanned production d..."

Screw Conveyor Repair Study
Screw Flights Bulk Handling Equipment

"In Plasma Transferred Arc (PTA) hardfacing, achieving a high-quality overlay is not only about selecting the right alloy powder or optimizing welding parameters. One of the most critical factors that directly affects overlay performance is the dilution rate. Whether you ..."

Dilution Rate Optimization
Dilution Engineering Metallurgical Bond Studies

"In industries such as Oil & Gas, Mining, Power Generation, Cement, and Heavy Equipment Manufacturing, hardfacing is no longer just a repair process. It has become a critical technology directly related to equipment lifespan, downtime costs, maintenance frequency, and..."

Lifespan Extension Case
Service Life Extension Heavy Equipment Mining

"In industries such as oil & gas, petrochemical, power generation, mining, and marine engineering, industrial valves are constantly exposed to severe operating conditions including: - High pressure - Extreme temperatures - Corrosive media - Abrasive wear - Sand e..."

Valve Erosion Study
Severe Service Valves Marine & Gas Pipelines

"Implementing robotic PTA solutions allowed us to establish uniform coating layers on complex pump impellers. The automatic control and powder feed consistency dramatically reduced our post-machining grind times, saving us significant labor overhead on every unit repaired."

Impeller Repair Study
Impeller Restoration Hydraulic Fluid Handling

Local Integration & Global Operational Compliance

How we support international procurement requirements and ensure smooth installation, training, and long-term service.

Purchasing heavy machinery from a overseas manufacturer requires rigorous attention to engineering compliance, local electrical standards, and post-sale service. Shanghai Duomu designs and builds systems in compliance with international CE guidelines, ensuring that electrical control systems, gas manifold assemblies, and safety interlocks align with global safety expectations.

To support smooth onboarding, we offer dual-mode training pathways: comprehensive virtual instruction for remote engineering teams, and on-site integration packages where our field service technicians install the equipment directly at your plant. In addition, our diagnostics program allows remote connection to your machinery, helping us troubleshoot CNC code issues, optimize parameters, and provide software updates without delaying your operations.

Answers to Essential Technical & Procurement Questions

Explore detailed explanations on PTA cladding, laser processing parameters, and international order logistics.

1. What distinguishes PTA cladding from manual TIG (Soudure TIG) processes?

Manual TIG (Soudure TIG) uses a non-consumable tungsten electrode and manual rod feed, which is highly operator-dependent and exposes components to higher heat inputs. In contrast, Plasma Transferred Arc (PTA) cladding uses a constricted plasma arc to melt alloy powders (like Stellite or Tungsten Carbide) directly into a shallow molten pool on the substrate. PTA is automated, offers high deposition rates, and provides tighter control over layer thickness and dilution rates.

2. Why is controlling the dilution rate critical in hardfacing applications?

Dilution occurs when the base metal melts and mixes with the surfacing alloy. If the dilution rate is too high (above 10-15%), the chemistry of the overlay alloy becomes degraded by the carbon steel substrate, which reduces wear and corrosion resistance. Duomu’s PTA systems are engineered to achieve low-dilution deposits (typically 3% to 7%), ensuring the protective overlay retains its full mechanical properties in a single layer.

3. Can you process refractory or high-carbide powders using Duomu systems?

Yes. Our integrated powder feeders are designed to handle high-density powders, including tungsten carbide (WC-Co) particles and nickel-based self-fluxing alloys, without clumping or flow issues. This enables high-efficiency cladding of high-wear parts like mining picks, extruder screws, and dredging cutter teeth.

4. What is the typical lead time for custom robotic cladding systems?

Standard machines are typically dispatched within 30 to 45 days. For specialized, custom-engineered multi-axis robotic cladding lines, our design-to-delivery timeframe spans 60 to 90 days. This timeline includes design approvals, customized programming, and structural trial runs at our Shanghai plant before dispatch.

5. How does Shanghai Duomu handle international troubleshooting and spare parts supply?

We supply a comprehensive starter kit of wearable components (nozzles, gas lenses, and feed lines) with every machine purchase. For critical replacement parts, we use express international logistics to deliver components within 3 to 5 business days. Remote diagnostics and software support are available around the clock.

High-Performance Cladding Systems & Robotic Automation

Our second product showcase highlights our heavy-duty automated welding systems, specialized torches, and advanced laser-cladding systems.

China Robotic Laser cladding System for blades Manufacturer

China Robotic Laser cladding System for blades Manufacturer, Factory

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Custom DSL-LC401 Double cone injection molding machine

Custom DSL-LC401 Double cone injection molding machine barrel inner hole cladding machine Suppliers, Factories

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China Laser hardening robot Suppliers, Factory

China Laser hardening robot Suppliers, Factory

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China DH1440-B06 Automatic plasma surfacing robot

China DH1440-B06 Automatic plasma surfacing robot Manufacturers, Suppliers

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China Plasma Bore Welding Torch DNPT50019-HQ

China Plasma Bore Welding Torch DNPT50019-HQ Manufacturers, Factory

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Custom Ball Valve Automated Welding Equipment DQF-LC602

Custom Ball Valve Automated Welding Equipment DQF-LC602 Manufacturers, Factories

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China Screw Automatic Welding Equipment DLG-LC501

China Screw Automatic Welding Equipment DLG-LC501 Manufacturer, Manufacturers

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High-Quality Automated laser cladding machine Supplier

High-Quality Automated laser cladding machine Supplier, Factory

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Industrial Partners & Enterprise Clients

Our solutions are used in high-demand production plants, helping businesses reduce operational downtime and extend equipment life.

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