Custom high integration, integrated plasma powder welding machine (dml-v03bd) Manufacturer, Suppliers

Dml-v03bd is a highly integrated high-power plasma powder welding machine, which integrates plasma arc power supply, host power supply, high-power refrigeration water tank and powder feeding controller, with programmed linkage control.It is convenient and flexible to use.

Product Description

Advanced Control and High-Speed Processing Features

  • DSP digital processing technology is adopted, with high speed and precise control.
  • Unique digital inverter technology, stable current output, wide adjustment range.
  • High voltage design ensures smooth arc starting of welding machine.
  • High voltage design ensures the stiffness and length of arc.
  • Arc starting current and base value current are adjustable.
  • The arc current is adjustable (2-20A).
  • The rising and falling time of current is adjustable, and the gas delay time is adjustable.
  • The data storage module can store welding data in multiple channels, which is convenient to store and flexible to call.
  • Digital communication port, can realize remote control of welding (optional).

Key Benefits of Cladding and Surfacing

  • The results show that the cladding alloy layer is metallurgical bonding with the workpiece substrate, and the bonding strength is high.
  • The cladding speed is fast and the dilution rate is low.
  • The surfacing layer has compact structure and beautiful appearance.
  • It can directly carry out plasma surfacing on the surface of corroded and greasy metal parts without complicated pretreatment process.
  • The surfacing process is easy to realize mechanization and automation.
  • Compared with other plasma spray welding, the equipment is simple in structure, energy saving, easy to operate, and easy to maintain.

Highly Integrated Systems & Structure

  • Highly integrated: main arc power supply, dimension arc power supply, powder feeding control system and refrigeration system are highly integrated.
  • High power refrigeration: up to 2P refrigeration system, to meet the system's long-time, high load work cooling needs.
  • Integrated design, programmed control, convenient and flexible operation.
  • Automatic powder feeding, manual powder feeding, advanced powder feeding and delayed powder feeding can be selected flexibly.
  • The integrated design simplifies and optimizes the layout and connection of all parts of the equipment to reduce the failure rate.
  • Equipped with die-casting high-power stack welding gun.

Industrial Applications

  • Steel, coal industry: cold (hot) roll, middle groove, wear-resistant plate, pick, etc.
  • Electric power, cement industry: steam turbine blades, grinding roller, etc.
  • Petroleum and chemical industry: surfacing of drill pipe, drill bit, valve, etc.
  • Construction machinery, mining machinery industry: rotary digging teeth of shield machine, roller sprocket, excavator bucket teeth, crawler shoes, etc.

Technical Specifications

Main Technical Parameters and Models DML-V03BD
Pulse Welding Continuous Welding
Dimensional arc current (A) 3-20 3-20
Welding current (A) 2-300 2-300
Base current (A) 2-300 2-300
Current rise time (s) 0.0-5.0 0.0-5.0
Current drop time (s) 0.0-5.0 0.0-5.0
Pulse welding time (ms) 1-999 -
Welding interval (ms) 10-990 -
Gas protection time (s) 1-20 1-20
Input voltage (V) Three phase 380V, 50Hz AC
Rated input power capacity (kVA) 17.8
Refrigerating capacity (W) 5200
Load duration (%) 60%
Rated flow of cooling water (m³/h) 1
Rated lift of cooling water (m) 15
Weight (kg) 161
Overall dimension (mm) 800*500*1558

Product Gallery

Frequently Asked Questions

Q: What is the advantage of using DSP digital processing technology in this welding machine?

A: The DSP digital processing technology delivers high processing speeds and highly precise control over the welding operations, resulting in stable and high-quality outputs.

Q: Does the material surface require strict cleaning before plasma surfacing?

A: No. The system can directly carry out plasma surfacing on the surface of corroded and greasy metal parts without needing any complicated pre-treatment processes.

Q: How does the integration design improve machine stability?

A: The main arc power supply, dimension arc power supply, powder feeding system, and refrigeration system are highly integrated. This design simplifies and optimizes the layout and connection of all parts, which significantly reduces the overall failure rate.

Q: What cooling capability does the built-in refrigeration system support?

A: It incorporates a high-power refrigeration system of up to 2P, designed to satisfy the cooling needs of the system during long-time and high-load operations.

Q: Which industries can benefit from this cladding and surfacing equipment?

A: It is widely applicable in the steel and coal industry (rolls, wear-resistant plates), electric power and cement industry (turbine blades, grinding rollers), petroleum and chemical industry (drill pipes, valves), and construction/mining machinery.

Q: Can the welding equipment be controlled remotely?

A: Yes, it is equipped with a digital communication port which makes remote control of the welding system easily realizable (optional capability).

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