High efficiency deep penetration welding technology is an automatic high-speed one-way full penetration welding technology.
It does not need welding wire, groove and professional technical operators. However, it can perfectly weld materials with a thickness of 3-16mm (such as titanium alloy) at a speed 10 times faster than ordinary TIG welding technology (Note: only less than 3% of traditional welding material is needed to overcome undercut). The weld is 100% parent material layer without multiple fusion lines, which completely eliminates slag inclusion, porosity and common weld defects. The ripple free weld pool of high efficiency deep penetration arc welding ensures the super high quality of the cover layer and the backing layer, and does not need back cleaning, surface polishing, cleaning and polishing at all.
Through the "TIG deep penetration welding machine control system based on keyhole effect" and special welding gun, the high-efficiency deep penetration welding machine precisely calculates the material, thickness and process parameters of the welding object through the computer system, so as to realize the precise control of the welding process and realize the automation of welding operation. The welding parameters can be dynamically adjusted through the computer program, to ensure repeatable ultra-high welding quality.
High efficiency deep penetration arc welding system can save a lot of manpower, materials and energy for a variety of welding applications. It is very suitable for welding stainless steel, nickel base alloy, titanium alloy, zirconium alloy, cobalt alloy, white copper, etc. The processing of these expensive metals requires high weld quality and forming. High efficiency deep penetration arc welding can provide high welding quality and efficiency; at the same time, the advantages of quality, efficiency and cost in the welding of medium and heavy plate of low carbon steel and deep groove bottoming of thick plate are unmatched by other technologies at present. Therefore, it has more competitive advantages than traditional submerged arc welding and GMAW.
Frequently Asked Questions (FAQ)
Q: What thickness of materials can this welding technology handle?
A: It can perfectly weld materials with a thickness of 3-16mm (such as titanium alloy) at high speed.
Q: Does it require professional operators or long training?
A: No, it does not need professional technical operators. The operation is simple, and operators can operate independently after just two days of training.
Q: How does the welding speed compare to traditional methods?
A: The welding speed is 5-10 times faster than TIG/GTAW welding technology.
Q: What materials can be welded with this system?
A: It is suitable for welding a wide variety of materials including carbon alloy steel, stainless steel, titanium alloy, nickel base alloy, cobalt alloy, zirconium alloy, and white copper.
Q: Does it require beveling, post-weld cleaning, or surface polishing?
A: Under a certain thickness, the workpiece does not need to be beveled. Additionally, it does not need back cleaning, surface polishing, cleaning, or polishing at all.
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