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Home > Laser Cladding > Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers
Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers
Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers
Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers
Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers
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Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers
Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers
Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers
Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers

Custom integrated multifunctional plasma powder welding machine (dml-v03ad) Supplier, Suppliers

Dml-v03ad is a multi-functional plasma powder welding machine, which integrates plasma powder surfacing, precision laser welding, precision argon welding and other functions. It is a cutting-edge tool for green remanufacturing.
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Product Description

Welding Capabilities
Plasma powder surfacing
Plasma arc welding
Precision pulse welding (imitating laser welding)
Precision argon welding
Cladding Process Advantages
The cladding alloy layer forms a high-strength metallurgical bond with the workpiece substrate.
Fast cladding speed combined with a low dilution rate.
The surfacing layer features a compact structure and beautiful appearance.
Direct plasma surfacing on corroded and greasy metal surfaces without complex pretreatment.
Surfacing process is highly adaptable for mechanization and automation.
Simple equipment structure, energy saving, easy operation, and low maintenance compared to other spray welding.
Technical Specifications
Main Technical Parameters and Models DML-V03AD
Ion Welding Argon Welding
Continuous Welding Pulse Welding Continuous Welding Pulse Welding
Dimensional arc current (a) 3-20 -
Welding current (a) 2-160 2-200 2-160 2-200
Base current (a) 2-160 2-160
Current rise time (s) 0.0-5.0 0.0-5.0
Current drop time (s) 0.0-5.0 0.0-5.0
Pulse welding time (MS) - 1-999 - 1-999
Welding interval (MS) - 10-999 - 10-999
Advance powder feeding time (s) 0-5 -
Delayed powder feeding time (s) 0-5 -
Early powder breaking time (s) 0-5 -
Delayed powder breaking time (s) 0-5 -
Gas protection time (s) 1-20 1-20
Input voltage (V) Three phase 380V, 50Hz AC
Rated input power capacity (kVA) 9.2
Refrigerating capacity (W) 3900
Load duration (%) 60%
Rated flow of cooling water M³/h 1
Rated lift of cooling water M 15
Weight (kg) 152
Overall dimension (mm) 700*490*1510
Industry Applications
Steel & Coal Industry
Cold (hot) roll, middle groove, wear-resistant plate, pick, etc.
Electric Power & Cement Industry
Steam turbine blades, grinding roller, etc.
Petroleum & Chemical Industry
Surfacing of drill pipe, drill bit, valve, etc.
Construction & Mining Machinery
Rotary digging teeth of shield machine, roller sprocket, excavator bucket teeth, crawler shoes, etc.
Agricultural Machinery
Rotary tiller blades, etc.
Advanced Technical Features
1
DSP digital processing technology is adopted, with high speed and precise control.
2
High precision: small current up to 2a, stable arcing.
3
Chopper technology, wide current range output control, plasma 2a-160a, precision argon welding 2a-200a, stable output.
4
High voltage design ensures smooth arc starting of welding machine.
5
High voltage design ensures the stiffness and length of arc.
6
Small dimension arc current, reduce the loss, reduce the load of welding gun, reduce energy consumption.
7
The integrated design of main arc power supply and dimension arc power supply has simple structure and low failure rate.
8
The powder feeding system is linked with the host machine, and the powder feeding can be set in advance and behind, and the time can be adjusted.
9
A variety of signal protection, to ensure that the welding machine and welding gun can only be used under normal conditions, to eliminate the phenomenon of no water or water circulation burning gun.
10
High power refrigeration, 1.5p high efficiency compressor refrigeration, to ensure long-term stable work under high temperature environment.
11
Multi function: powder surfacing, laser welding and precision argon welding can meet different work requirements.
12
Digital communication port, can realize remote control of welding (optional).
13
A variety of welding guns can be selected, equipped with hand-held welding gun can realize on-site surfacing, repair and other work, convenient and flexible, high efficiency.
Product Gallery
PTA Welding Equipment Detail 1
PTA Welding Equipment Detail 2
PTA Welding Equipment Detail 3
PTA Welding Equipment Detail 4
Frequently Asked Questions
What welding methods can be performed with the DML-V03AD system?
The system supports four main processes: Plasma powder surfacing, Plasma arc welding, Precision pulse welding (which imitates laser welding), and Precision argon welding.
Is surface pretreatment required for corroded or greasy metal parts?
No, the system is designed to directly carry out plasma surfacing on the surface of corroded and greasy metal parts without the need for complicated pretreatment processes.
What are the main benefits of the cladding alloy layer?
The cladding alloy layer establishes a high-strength metallurgical bond with the workpiece substrate. It offers fast cladding speeds, low dilution rates, and forms a compact, aesthetically pleasing surfacing layer.
How does the system ensure precise control and stable arcing?
By utilizing DSP digital processing technology and chopper technology, the system achieves high-speed, precise control. It supports stable arcing even at a low current of 2A, ensuring consistent output across wide ranges.
What safety and cooling features are built into the equipment?
The equipment features a variety of signal protections to prevent operation under abnormal conditions (such as no water flow). It is also equipped with a high-power 1.5P compressor refrigeration system to ensure long-term stable work under high temperatures.

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