High-Quality TIG welder for Aluminium——DFC-WSME550 Supplier, Factories

TWS three-frequency composite current control technology Ultra-strong arc resistance Deep dissolution effect is obvious KHZ high-frequency welding High-frequency oscillation arc welding High-quality welding A variety of control modes, to achieve a variety of welding characteristics of the arc output to meet different welding requirements μs-level response to ensure the accuracy and stability of the arc high-speed conversion output Highly integrated inverter chopper module Autoweld communication settings: analog communication: can be configured with analog / discrete analog input and output function of the welding robot or welding machine.485 digital communication: stronger digital transmission capability and longer transmission distance.

Product Description

K H Z High-frequency welding Arc welding with high-frequency oscillation High-quality welding
TWS Three-Frequency Composite Current Control Technology
The deep dissolution effect of super electric arc compression capacity is obvious.
Form control way, realize the variety of welding characteristic arc output, to meet different welding requirements.
μs-Level Response Speed

Ensures high precision and absolute stability of the arc high-speed conversion output during operation.

Highly Integrated Module

Equipped with a highly integrated inverter chopper module designed for heavy-duty welding processes.

Autoweld Communication Settings
Analog Communication

Can be configured with analog / discrete analog input and output functions for seamless integration with welding robots or welding machines.

485 Digital Communication

Delivers stronger digital transmission capability and supports significantly longer transmission distances.

Triple-Waveform Superposition Welding

A new AC welding waveform control mode, operating through the base frequency, carrier frequency, and characteristic frequency.

  • Arc compression strength, large melting depth, and exceptional deep dissolution effects.
  • Set adjustable arc oscillation stirring force with varying cleaning ability effects.
  • High-efficiency improvement of overall welding speed.
  • Oxidation film crushing and cleaning ability is strong, resulting in beautiful welding path forming.
  • High-quality, reliable welding effects.
Enhanced Performance Features

KHZ High-Frequency Welding: High-frequency vibration of the molten pool enhances stirring ability and significantly improves welding quality.

Electromagnetic Compression: Enhanced electromagnetic compression ability and arc stiffness lead to significantly improved welding penetration.

AC Waveform Control New Height — TWS

New technology of waveform superposition delivers unprecedented results:

  • Selective combination waveform output, surpassing single waveform output in overall performance.
  • Microsecond level dynamic response speed ensures stable waveform superposition output.
  • Highly adaptive to the welding requirements of different materials.
Technical Features of DFC Shear Transformer Welding Machine
High-Level Dynamic Chopper Technology

A bridge power transistor group achieves polarity conversion and precise current regulation simultaneously.

High-Speed Current Detection & Control

Dynamic transformation between current limit values responds efficiently at the microsecond level.

High-Reliability Power Conversion

The frequency conversion chopping module solves heat dissipation and absorption challenges, meeting high current/high power output needs.

Multiple Protection & Cross-Failure Safety

Multiple protection of the power bridge body ensures that damage to a flow sensor does not cause the current to get out of control.

Structural Characteristics of DFC Shear Transformer Welding Machine
The variable frequency chopper module is highly integrated:
  1. Multiple power tube sets and electrolytic capacitors form the bridge inverter circuit; the power tube set manages both changing direction and current regulation.
  2. Converts DC current into different types of AC-DC waveform outputs.
  3. Single bridge road adopts different types of power tubes, utilizing the unique frequency characteristics of each power tube type.
  4. Perfect solution to the problem of heat dissipation and absorption. Utilizes a specialized packaging process to achieve dust prevention, moisture prevention, and optimized heat dissipation.
DFC-WSME550 Welding Functional Configuration
Mode Welding Method Advantage Adaptive Material
DC-TIG DC TIG Stable arc and good bead formation Carbon steel, stainless steel, alloy steel, titanium alloy, etc.
Pulse TIG High pulse frequency, small heat input, small welding deformation, suitable for thin plate welding Carbon steel, stainless steel, alloy steel, titanium alloy, etc.
Deep melting TIG High arc stiffness, large welding penetration and fast welding speed Carbon steel, stainless steel, alloy steel, titanium alloy, etc.
AC-TIG Comminicate TIG Arc stabilization Aluminum and its alloys, nine-nickel steel, copper and its alloys
Deep melting TIG Stable arc, strong arc compression, high stiffness, large welding penetration and fast welding speed Aluminum and its alloys, magnesium alloys, nine-nickel steel, copper and its alloys
Pulse TIG The welding heat input is small, the molten pool is strong, and the weld bead is formed beautifully Aluminum and its alloys, magnesium alloys, nine-nickel steel, copper and its alloys, aluminum bronze and other materials
Technical Specifications
Model DFC-WSME550
Welding Mode / Function Standard welding Deep penetration welding Pulse welding
Welding current (A) 3-550 3-550 3-550
Base current (%) 10-120 % 10-100 % 10-120 %
Input voltage (V) Three phase 380V, 50HZ alternating current Main frequency (HZ) 20-50
Carrier frequency (HZ) 100-1000 Characteristic frequency (KHZ) 20-100
Duty cycle 550A - 60%
Rated input power capacity 17.6 (KVA) Insulation class h
Weight (KG) 120 Dimensions (mm) 740*350*790
Frequently Asked Questions (FAQ)
What is TWS three-frequency composite current control technology?
It is an advanced AC welding waveform control mode that utilizes base, carrier, and characteristic frequencies to create a variety of welding characteristic arc outputs, meeting diverse industrial welding requirements.
How does the dynamic response speed benefit the welding process?
The system provides a microsecond (μs) level dynamic response speed, which ensures high precision, immediate control adjustments, and superior arc stability during high-speed conversion outputs.
What communication protocols are supported for automated welding?
The equipment supports two configuration settings: Analog Communication (configured for analog/discrete inputs and outputs with robots or welding systems) and 485 Digital Communication (offering stronger signal transmission over longer distances).
What materials can be welded using the AC-TIG pulse method?
AC-TIG pulse welding is highly suitable for aluminum and its alloys, magnesium alloys, nine-nickel steel, copper and its alloys, and aluminum bronze materials.
How does the DFC shear transformer welding machine protect against component failure?
It features cross-failure safety protection within the power bridge body. Even if a current flow sensor gets damaged, the control structure prevents the current from going out of control, securing both operations and hardware.
How is heat dissipation managed in the integrated variable frequency chopper module?
The module utilizes a specialized packaging mode and process that addresses both heat dissipation and energy absorption while keeping the components safe from dust and moisture.

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