High-Quality DZB-NC401 Automatic plasma cladding surfacing system for middle groove Manufacturer, Manufacturers

The mechanical walking mechanism is driven by imported linear guide rail, precision worm gear reducer and stepping motor. The whole machine has small transmission clearance, high rigidity, stable and reliable operation and convenient integration.

Product Description

Walking Mechanism

Driven by imported linear guide rail, precision worm gear reducer and stepping motor. Low transmission clearance, high rigidity, and stable, reliable operation.

Welding Automation

High degree of automation and welding process automation. Convenient integration for various production setups.

Arc Voltage Tracking

The welding gun automatically adjusts height by tracking surface variations. Less affected by product flatness, delivering superior surfacing quality.

Metallurgical Bonding

The alloy layer achieves a strong metallurgical bond with the workpiece substrate, ensuring exceptionally high bonding strength.

High Speed & Low Dilution

Fast surfacing speed with a low dilution rate. The dilution ratio of powder plasma arc surfacing is controlled within 5% - 10% or less.

Quality & Efficiency

Compact surfacing layer structure with a beautiful appearance. Realizes efficient automatic production, improves productivity, and reduces labor intensity.

Routing & Application Range

The welding gun and powder feeding pipe are routed from the cross bar to facilitate the surfacing of the bottom plate of the middle groove. Ideal for surfacing and surface repair of middle groove upper plate, lower plate and all plane products.

Technical Configuration Specifications
Configuration items Model and brand Description of main parameters
Transverse suspension beam Research and control stepping motor Effective stroke 2000 mm, speed 2400 mm / min
Lifting column Research and control stepping motor Effective stroke 800mm, speed 1200mm / min
Mobile base Research and control stepping motor Effective stroke 2000 mm, speed 2400 mm / min
Length of cross beam profile 3000 mm
Console Multiwood manufacturing Dual system mobile integrated control platform with hand-held button control box.
Arc voltage tracking Multi wood integration Automatic adjustment of welding torch distance in welding process
Current communication 485 communication
Control system Fang Ling Two axis CNC system
Mitsubishi, Japan FX series PLC
touch screen Wellington 7-inch screen tk6071iq
Reference footprint 5000mm*3000mm*2000m
Operation Demonstration Video
Frequently Asked Questions (FAQ)

What components drive the mechanical walking mechanism?

The mechanical walking mechanism is driven by an imported linear guide rail, a precision worm gear reducer, and a stepping motor, ensuring small transmission clearance and high rigidity.

How does the arc voltage tracking system function?

The system automatically increases or decreases the height of the welding gun by tracking the variations on the surfacing surface, making the welding outcome less dependent on the surface flatness.

What is the typical dilution rate for this process?

The surfacing process achieves a fast speed and a low dilution rate. Specifically, the dilution ratio of the powder plasma arc surfacing can be controlled within 5% - 10% or less.

What are the primary applications for this surfacing equipment?

It is designed for the surfacing and surface repair of the middle groove upper plate, lower plate, and all types of plane products.

How is the welding gun routing configured?

The welding gun and powder feeding pipe are routed directly from the cross bar, which greatly facilitates the surfacing process of the bottom plate of the middle groove.

What type of bonding is achieved between the alloy layer and substrate?

The alloy layer forms a metallurgical bond with the workpiece substrate, providing exceptionally high bonding strength and structural compactness.

Related Products