Explore our advanced hardware solutions built for extreme industrial wear and corrosion protection.
Shanghai Duomu has been a leading manufacturer and exporter of PTA cladding machine and Laser cladding machine for more than ten years with a strong technical background. Our systems integrate advanced automated controls, precision powder feeding components, and robust power supplies designed for high-density surfacing applications.
By constantly researching thermal physics and metallurgy, we enable industries globally to extend the service life of critical infrastructure components. Our engineering excellence ensures that we provide systems that satisfy strict industrial standards, providing minimal dilution rates, excellent bonding strength, and unmatched wear performance.
We boast an independent R&D team that develops, produces, and sells plasma cladding machine equipment. The welding machine has stable performance and can maintain efficient long-term operation. In addition, the laser cladding equipment sold by the company can effectively support large-scale remanufacturing projects. We have mature technological means to provide complete sets of industrial equipment solutions.
Whether you require a custom robotic integration or a specialized multi-axis CNC cladding workstation, our engineering department provides comprehensive FEA simulations, trajectory planning, and metallurgical analysis to ensure operational readiness.
Strategic insights into the engineering shifts driving modern thermal surfacing technologies.
Modern production facilities require intelligent integration. Our multi-axis robotic platforms adapt real-time paths to account for base metal deviations, ensuring stable deposit profile geometry and homogeneous microstructure alignment during high-speed cladding runs.
Reducing base material dilution is paramount. By deploying specialized transferred arc geometry, our systems restrict dilution rates to under 5% on the first layer, retaining the pure chemical configuration of exotic alloys like Stellite, Colmonoy, and Hastelloy.
With precise gas dynamic controls, we optimize powder delivery vectors, achieving up to 95% deposition efficiency. This vastly limits resource waste when spraying costly nickel-based superalloys or carbide matrices.
Our products have penetrated into many fields such as aerospace, military, nuclear power, petrochemicals, coal mines, metallurgy, and water conservancy.
Wear-resistant surfacing for harvesting blades, subsoiler tips, and soil tillers subjected to extreme abrasiveness.
High-precision alloy deposit overlays for defense components, propulsion blades, and structural aircraft elements.
Corrosion resistant cladding overlays for valves, deep-hole drilling equipment, and marine transport pipelines.
Restoration of continuous casting rollers, guides, and molds to withstand extreme thermal cycle shocks.
We provide customized equipment, automatic laser cladding equipment, automatic plasma cladding equipment, and intelligent robot cladding equipment.
Specially configured for fluid power industries. The system delivers a perfectly continuous overlay coat with high density, low defect rate, and exceptional tolerance controls for heavy duty hydraulic cylinders.
Solving complex supply-chain, regulatory, and process optimization challenges for global enterprises.
Industrial components exist in countless configurations. A standard off-the-shelf system will not suffice for critical valve gates or mining dragline components. Shanghai Duomu solves this through tailored mechanical systems. From specialized internal-bore welding torches to long-reach cantilever gantry frames, we match customer geometries perfectly. This is supported by custom program generation interfaces, simplifying operator interaction and system commissioning.
Every manufacturing line must respect strict quality management benchmarks. Our PTA and laser cladding systems conform to European CE standards and ISO quality regulations. During fabrication, we ensure full metallurgical traceability, enabling our partners to quickly achieve aerospace and nuclear safety qualification audits. By managing all internal component calibrations, we build systems that reliably pass international industrial inspections.
A structured approach to transitioning from standard processes to high-yield automated PTA cladding.
Evaluating parent steel composition, geometric tolerances, thermal conduction coefficients, and metallurgical conditions.
Formulating alloy additions—from Tungsten Carbides in nickel matrix to Cobalt cobalt-base superalloys for hot wear.
Validating path limits using advanced CAD tools, preventing heat concentration hotspots, and assuring layer thickness consistency.
Factory Acceptance Testing (FAT) followed by deep operator configuration training, local calibration, and commissioning.
Direct technical answers from Shanghai Duomu's senior metallurgy and laser-cladding engineers.
Discover how engineering departments globally leverage Duomu systems to optimize reliability.
"The PTA Welding Valve Application Guide is not just a process choice for valve manufacturers facing high wear, high corrosion, and high-temperature erosion working conditions, but also a key path to improving product competitiveness. As industries such as petrochemical and nuclear plant systems require extreme reliability, Duomu's PTA equipment has met our expectations."
"In industries such as mining, cement, power generation, steelmaking, chemical processing, and biomass energy, screw conveyors are often regarded as auxiliary equipment. However, maintenance data shows that they are among the most frequent causes of unplanned production downs. Integrating Duomu's automatic cantilever PTA system resolved our screw wear issues entirely."
"In Plasma Transferred Arc (PTA) hardfacing, achieving a high-quality overlay is not only about selecting the right alloy powder or optimizing welding parameters. One of the most critical factors that directly affects overlay performance is the dilution rate. Whether you require micro overlays or heavy volume cladding, Duomu systems manage energy output perfectly."
"In industries such as Oil & Gas, Mining, Power Generation, Cement, and Heavy Equipment Manufacturing, hardfacing is no longer just a repair process. It has become a critical technology directly related to equipment lifespan, downtime costs, maintenance frequency, and process stability. Our transition to Duomu's robotic surfacing cell saved our line thousands in maintenance costs annually."
"Industrial valves are constantly exposed to severe operating conditions including high pressure, extreme temperatures, corrosive media, abrasive wear, and sand erosion. Choosing PTA hardfacing from Duomu has enabled our design department to specify base structures with carbon steel, while claddings the seating surfaces with cobalt-alloys, saving cost."
Explore custom welding torches and robotic hardware built for integration into demanding environments.
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